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Manufacturing

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PROCESS FLOW
  • Inspection & Cleaning
    01

    After passing inspection, wipe all surfaces of the panel clean with a cleaning agent.

    Inspection & Cleaning
  • Cutting
    02

    The large plates are cut to small-sized sheets with a cutter.

    Cutting
  • Packaging
    03

    Cover the finished panels with protective film, and stack them neatly on the pallet.

    Packaging
  • Polishing
    04

    The cut small plates are polished on the light-incident side with a polishing tool to convert the rough surface into a smooth surface.

    Polishing
  • Laser or Printing
    05

    Laser:Laser ablation is used to create concave dots on the small plates to alter the light path.

    Printing:Ink is screen-printed onto the small plates to alter the light path.

    Laser or Printing
  • Shipment
    06

    The product is now ready for shipment.

    Shipment
  • Sheet extrusion
    07

    Molten plastic particles are squeezed through rollers, then cooled to form large plates with different thicknesses.

    Sheet extrusion
PRODUCTION CAPACITY
Equipment Name Unit Quantity Monthly Capacity per Machine Total  Sub total
PS Extrusion Line (Suzhou) Line 3 220 tons/month 660 tons/month 910 tons/month
PS Extrusion Line (Zhongshan) Line 1 250 tons/month 250 tons/month
PMMA Extrusion Line (Line 1 / #1) Line 1 250 tons/month 250 tons/month 550 tons/month
PMMA Extrusion Line (Line 2 / #2) Line 1 300 tons/month 300 tons/month
Cutting Machine  Unit 3 200 tons/month 600 tons/month 600 tons/month
Polishing Machine Unit 3 200 tons/month 600 tons/month 600 tons/month
Engraving Machine  Unit 3 100 tons/month 300 tons/month 300 tons/month
Laser Cutting Machine  Unit 2 50 tons/month 100 tons/month 100 tons/month
Laser Machine Unit 2 50 tons/month 100 tons/month 100 tons/month
Printing Machine Unit 4 62.5 tons/month 250 tons/month 250 tons/month
PROJECT CASE
Project Name Supporting Organization Region
Suzhou Engineering Technology Research Center for Ultra-thin Brightness-Enhanced LCD Light Guide Plates Suzhou Gentle Photoelectric Technology Co. Ltd.. Wujiang District
REPRESENTATIVE LABORATORY INSTRUMENTS
  • Constant Temperature and Humidity Chamber
    Constant Temperature and Humidity Chamber
  • Integrating Sphere
    Integrating Sphere
  • Haze Meter
    Haze Meter
  • Melt Flow Tester
    Melt Flow Tester
  • Impact Tester
    Impact Tester
  • Illuminance Meter
    Illuminance Meter
  • Roughness Tester
    Roughness Tester
  • Optical Tester
    Optical Tester
  • Impact Tester
    Impact Tester
  • Coordinate Measuring Machine
    Coordinate Measuring Machine
  • Ball Drop Impact Tester
    Ball Drop Impact Tester
TESTING CAPABILITY
  • Dimensional Test
    Dimensional Test

    ● 2.5D Dimensional Measurement

    ● Thickness Analysis Measurement

    ● Surface Composite Layer Measurement

  • Photoelectric Test
    Photoelectric Test

    ● Illuminance Test

    ● Luminance Test

    ● Uniformity Test

  • Reliability Test
    Reliability Test

    ● High and Low Temperature Alternating Test

    ● Aging Test

    ● Abrasion Resistance Test

    ● Scratch Resistance Test

  • Material Test
    Material Test

    ● Composition Analysis Test

    ● Roughness Analysis Test

    ● Flame Retardancy Test

  • Mechanical Test
    Mechanical Test

    ● Hardness Analysis Test

    ● Drop Test

Certificate Of Honor
  • Certificate of Patent for Invention
  • Certificate of Patent for Invention
  • Certificate of Patent for Invention
  • Certificate of Patent for Invention
  • Utility Model Patent Certificate
  • Utility Model Patent Certificate
  • Utility Model Patent Certificate
  • Utility Model Patent Certificate
  • Utility Model Patent Certificate
  • Utility Model Patent Certificate